Shunting Locomotives
Shunting Locomotives
Towing System and Vehicle Control
- Engineered with advanced RAMS analysis, ensuring superior vehicle performance and system reliability.
- Equipped with controlled take-off and anti-spin technology, enhancing traction, stability, and operational safety.
- The Kaaf Drive Control Systems guarantee highly efficient, precise, and safe operation under varying load and track conditions.
- Delivers uninterrupted performance with a robust and high-power drive system, specifically designed for heavy-duty and high-intensity railway operations.
- Manufactured with high quality subsystems and components, in compliance with global railway standards, ensuring extended lifecycle and reduced maintenance costs.
- Engineered with high vibration and fire resistance, ensuring reliable operation in extreme environmental conditions.
- Supports both manual and remote operation, allowing multi-unit handling with a single operator, improving operational flexibility and efficiency.
- Optimized for quick maintenance and troubleshooting, ensuring swift interventions and minimal downtime.
- Configurable for various rail gauges, supporting 1000mm to 1676mm rail spans, as well as customized special track widths upon request.
- Designed to meet regional railway system requirements, ensuring compatibility with specific operational and environmental conditions.
Fuel Efficiency and Environmental Compliance
- Up to 10 times more fuel-efficient compared to traditional diesel locomotives, significantly reducing operational costs and emissions.
- Designed for low noise pollution, ensuring compliance with environmental and occupational safety regulations.
- Available in fully electric and hybrid models, supporting sustainable railway solutions and carbon footprint reduction.
Safety System
- Enhanced safety features with the Kaaf Driving Control Systems, ensuring:
- Stable and predictable performance during shunting,
- Prevention of operator errors through predictive safety mechanisms,
- User-friendly interface for simplified and efficient operator control.
- Emergency stop buttons are strategically positioned for immediate accessibility.
- ATEX compliance available upon request for hazardous environments.
- Optional gas detection system designed for ATEX-classified areas.
- Advanced safety sensors for proximity and impact detection (optional).
- Optimized driver cabin design, offering excellent visibility and ergonomic control placement.
Operational Efficiency
- Single-operator control enables efficient and streamlined shunting operations.
- User-friendly system management reduces training time and minimizes dependency on highly specialized operators.
- HMI-based full-time monitoring, displaying real-time operational and maintenance data.
- Premium-grade subsystems are selected to ensure optimal durability and reliability.
- Full-suspension axle system with a closed gearbox, providing:
- Minimized switch wear, extending track lifespan,
- Reduced derailment risk, ensuring safer operations.
- Uninterrupted service availability, supported by a high-reliability system design and fast spare parts supply.
- Integrated coupling systems, supporting various adapters for both automatic and manual connections.
- Pneumatic braking and system control, adaptable for train sets, including customized compressor output, tank capacity, and configurations as required.
Maintenance and Accessibility
- No need for specialized maintenance pits, ensuring easy access to drivetrain components for routine servicing.
- In-house technical teams can efficiently perform standard maintenance operations.
- Optimized maintenance schedules, tailored for specific applications and operational requirements.
| Shunting Vehicles Product Scale | |
|---|---|
| Parameters | Values |
| Track Gauge | 1000 to 1676 mm |
| Pulling Force | 3 to 350 kN |
| Pull / Push Capacity | 50 to 5000 ton |
| Approximate Vehicle Weight | 2 to 90 Ton |
| Power Scale | 3 to 300 kW |
| Service Time at Full Load | 1 to 12 Hours* |
| System Nominal Operating Voltage | 24 to 720V* |
| Battery Capacity | 48 to 930Ah* |
| *: | can be customized |
| Technical Specifications | ||
|---|---|---|
| Model | ![]() RE1100 |
![]() RRE750 |
| Wheel Set Layout | Double Driven Wheels | Quadro (4) Driven Wheels |
| Max. width × height | 2900x4350 | 2290mm × 2900 mm |
| Length Across Wagon End walls | 7200 mm | 4400 mm |
| Axle Base | 2800 mm | 1800 mm |
| Smallest Radius of Travel Arc | 60 m | Onroad 4m, On rail 25 m |
| Weight | 30 ton | 10 ton |
| Weight Per Axle | 15 ton | 5 ton |
| Max. Output of Traction Electric Motor | 76 kW | 40 kW |
| Continuous Output of Traction Electric Motor | 38 kW | 20 kW |
| Output Transfer | Electric | Electric |
| Max. Operating Velocity | 4,5 km/h | 4 km/s |
| Max. Velocity Loadless | 9,2 km/h | 15 km/s |
| Max. Towing Force | 85,5 kN | 38 kN |
| Continuous Towing Force | 32,7 kN | 15 kN |
| Max. Direct Track Load | 1100 ton | 750 ton |
| Power Transmission | Electromechanical | Electromechanical |
| Battery Capacity | 2000Ah | 2000 Ah |
| Nominal Voltage | 80 V | 80 V |
| Maximum Charging Time | 6 hours | 6 hours |
| Continuous Operation Time | 6.09 hours (1000-ton load, 3 km/h speed, 0% slope, 5000 m curve) | 6.4 hours (750-ton load, at 3 km/h speed, 0% slope, 5000m curve) |
| Battery Type | Lead-acid battery | Lead-acid battery |
| Battery Charge Cycle Life | Approximately 1500 charge cycles | Approximately 1500 charge cycles |
| Brake System | Mechanical brakes | Mechanical brakes |
| Remote Control | With HBC Radiomatic portable radio set | With HBC Radiomatic portable radio set |
| Driver's cabin | Wide angle of view, Sound insulation, Adjustable ergonomic seats, Optional climate control system | Wide angle of view, Sound insulation, Adjustable ergonomic seats, Optional climate control system |
| Sanding System | Optional | Optional |
| Flange Lubrication System | Optional | Optional |
| Coupling System | Optional | Optional |
| Wagon Braking System | Optional | Optional |
| Compressed Air System | Optional | Optional |
| Camera | Optional | Optional |
| Elastomer Buffer | Optional | Optional |
| Hand Brake | Optional | Optional |
| Driver Desk | Optional | Optional |
| Master Controller | Optional | Optional |
| Driver Footrest | Optional | Optional |
| Locomotive Type | %0 |
‰2 |
‰5 |
F |
|---|---|---|---|---|
| 100 ton | 75 ton | 60 ton | 6.5 kN | |
| 500 ton | 385 ton | 280 ton | 32 kN | |
| 800 ton | 610 ton | 455 ton | 51 kN | |
| 1200 ton | 925 ton | 675 ton | 77 kN | |
| 1600 ton | 1225 ton | 900 ton | 102 kN | |
| 2400 ton | 1830 ton | 1350 ton | 153 kN | |
| 4800 ton | 3670 ton | 2720 ton | 306 kN |
RBE 2500
Battery-Powered / Electric Shunting Locomotive
The RBE 2500 Battery-Powered / Electric Shunting Locomotive is designed to provide high efficiency and versatile operation for industrial facilities and railway operations.
RDE 5000
Diesel / Electric Shunting Locomotive
The RDE 5000 Electric Shunting Locomotive is designed to provide high efficiency and versatility in industrial facilities and railway yards.
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