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Above-Floor Wheel Press
Above-Floor Wheel Press
What is an Above-Floor Wheel Press ?
Pre-compressed rubbers can be mounted to resilient wheels only with specially designed machines used for the assembly and disassembly of rubbers between the wheel center and tyre. KAAF Resilient Wheel Presses enable assembly by applying the necessary pre-compressed force required for the Bo'54 wheel at a precise position, force, and speed.
KAAF Resilient Wheel Presses enable assembly by applying the necessary pre-compressed force required for the Bo'54 wheel at a precise position, force, and speed. The machines can be customized according to customer demands and different types of wheels. Production is carried out with a force application capacity of up to 500 tons. Additionally, the molds and equipment required for mounting the wheels are designed and supplied with the machine.
Key Advantages of Above-Floor Wheel Press:
- Compact, modular, and plug-and-play, allowing easy installation without significant modifications to the existing workshop layout.
- The closed H structure ensures that the pressing force remains inside the press structure, not adding extra load to the ground except for its own weight.
- Precise force application with optional load cell tracking.
- Easy access for maintenance and operation, reducing downtime and facilitating routine checks and repairs.
- The wheel must be removed from the axle for wheel pressing.
TECHNICAL FEATURES OF KAAF RESILIENT WHEEL PRESS
| PRODUCT FEATURES | DETAIL |
|---|---|
| Model | KWP54XXX |
| Machine Type | Above Ground (no construction work required) |
| Mounting Method | Pre-tensioned Assembly with Compression Cone |
| Compatible Type of Resilient Wheels | Bochum’54 |
| Compatible Diameter Range of Resilient Wheels | 0 – 1300 mm (Oriented acc. to customer wheel diameter) |
| Machine Dimension | ~4000(h) × 3050 × 1800 mm (Will be finalized after design revision requested by customer) |
| Number of Pistons | Dual Piston |
| Height Between Ram and Plate | 1300 mm |
| Coach Stroke | 1200 mm |
| Maximum Load | 0 – 500 tons |
| Extension Speed | 0 – 540 mm/min |
| Retract Speed | 0 – 780 mm/min |
| Maximum Working Pressure | 0 – 800 bar |
| Power of The Machine | ~29 kW (Will be finalized after design revision requested by customer) |
| Compliant Rubber Lubricant | Soft Soap or Other Suitable Lubricant |
| Upper Mold Rotation Ability | 360° Rotatable Mold |
| Mold Type of Plate | Replaceable Mold with Suitable Wheel Type |
| Main Carcass Manufacturing Method | Welded Manufacturing |
| Machine Fixing Method | Bolted Connection to Floor |
| Compression Plate | Precisely Machined High Strength Steel |
| Wheel Tyre Centering Method | Wheel Tyre Centering Apparatus |
| Replaceable Assembly Plates | Precisely Machined High Strength Steel |
| Wheel Tyre Holder Arm | Reinforced Steel with Self Locking System |
| Compression Cone | Precisely Machined High Strength and Hardened Steel |
| Compression Cone Connection Method | Bolted Connection to the Wheel Center |
| Total Weight of The Machine | Approx. 7500 kg (Will be finalized after design revision requested by customer) |
| Hydraulic Unit Connections | Safe Connection with Steel Twisted Pipes |
| Hydraulic Unit Placement | Can Be Positioned on Or Around the Machine |
| Safety | Mechanical Safety Precautions Against Hydraulic System Problems |
| Load Standby | Available |
| Load Hold | Available |
| Energy Source | 380V AC 3-Phase |
| Machine Control Method | Operating Arm and Button |
| Second Piston Control Method | Operating Arm and Button |
KAAF Resilient Wheel Press Auxiliary Equipment List
Compression Cone
Wheel Tyre Holder Arm
BO'54 Assembly Pin Holding Mold
Wheel Center Lifting Device
Mounted Wheel / Tyre Lifting Device
Mobile Post-Assembly Processing Table
Tool Set / Quality Control Gauge Set
Rubber Positioning Gauge
Copper-Coated Rubber Marking Gauge
Jib Crane
