Under-Floor Resilient Wheel Press

Pre-compressed rubbers can be mounted to resilient wheels only with specially designed machines used to assemble rubbers between the wheel center and tyre. KAAF Resilient Wheel Presses enable assembly by applying the necessary pre-compressed force required for the Bo'54 wheel at a precise position, force, and speed. The machines can be customized according to customer demands and different types of wheels. Production is carried out with a force application capacity of up to 500 tons. Additionally, the molds and equipment required for mounting the wheels are designed and supplied with the machine.

Under-Floor Resilient Wheel Press
Under-Floor Resilient Wheel Press

Key Advantages of Under-Floor Wheel Press:

  • Built-in foundation designed for integration into the workshop floor, resulting in a space-saving installation.
  • The closed tension-compression structure ensures that the pressing force remains inside the press structure, not adding extra load to the ground except for its own weight.
  • Precise force application with optional load cell tracking.
  • Hidden installation means less obstruction in the workshop area, although it requires more complex initial installation and maintenance procedures.
  • Wheel pressing can be done with the axle set.
  • Product Features

    PRODUCT FEATURES DETAIL
    Model K10438
    Machine Type Under Floor
    Mounting Method Pre-tensioned Mounting with Compression Cone
    Compatible Type of Resilient Wheels Bochum’54
    Compatible Diameter Range of Resilient Wheels Oriented acc. to customer wheel diameter
    Machine Dimension ~1200(h)x2200x1200mm
    Machine Floor Depth Dimensions ~2000(h)x2200x1700mm
    Number of Pistons Single Piston
    Power of The Machine 17 KW
    Operation Voltage 380V AC (three-phase) / 50-60 Hz
    Operation Pressure 350 bar
    Working Pressure 280 bar
    Tested Pressure 380 bar
    Coach Stroke 900mm
    Maximum Load 0 - 150 tons
    Extension Speed 0 – 590 mm/min
    Retract Speed 0 – 780 mm/min
    Compliant Rubber Lubricant Soft Soap or Other Suitable Lubricant (Optional)
    Mold (Upper) Type of Ram Replaceable Mold acc. to Suitable Wheel Type
    Mold Type of Plate Replaceable Mold acc. to Suitable Wheel Type
    Main Carcass Manufacturing Method Welded Manufacturing and Detachable Connections
    Machine Fixing Method Bolted Connection to Floor
    Compression Plate Precisely Machined High Strength Steel
    Wheel Tyre Centering Method Wheel Tyre Centering Apparatus
    Replaceable Assembly Plates Precisely Machined High Strength Steel
    Wheel Tyre Holder Arm Reinforced Steel with Self Locking System
    Compression Cone Precisely Machined High Strength and Hardened Steel
    Compression Cone Connection Method Bolted Connection to the Wheel Center
    Total Weight of The Machine ~6200 kg (Excluding floor connection equipment)
    Hydraulic Unit Connections Safe Connection with Steel and Rubber Pipes
    Hydraulic Unit Placement On Floor Type
    Safety Mechanical Safety Precautions Against Hydraulic System Problems
    Load Standby Available
    Load Hold Available
    Energy Source 380V AC 3-Phase
    Machine Control Method PLC Controlled System
    Motion Control Method Operating Arm and Buttons
    System Monitoring Method HMI Screen